The line is designed for the production and packaging of crackers in an automatic continuous operation, with a capacity of 70 kg / h.
The principle of operation of the line - continuous. The initial raw material (bread jigged on the rack of hardening 1 ... 4 days) is cut on the cutting machine 1, from the output of which, sliced bread straws poured onto the dosing conveyor of the furnace 2, where the uniform dosage and roasting of the product occur. From the output of the furnace the conveyor 3 feeds the fried semi-fabricate on the vibrating sifter 4, where the product is separated from the crumbs and enters the inspection conveyor 5, from which it enters into the machine of filling additives 6 with which the universal conveyor 7 feeds the cracker into the to the hopper of the feed conveyor 8 and is transported to the packer 9. Further, the packaged product is removed by conveyor 10 to the storage table 11. Bread while frying loses about 40% of weight, oil and spices add about 15% to the dry weight of the semi-finished product. The line is fully automated.
Elements of lines and their technical characteristics:
| Machine name | Performance | QTY machine in line | Power consump-tion (kW) |
Dimensions (l/w/h) |
Weigh (kg) |
| Machine for cutting bread into the straw and pieces | 70.. 100 kg/h | 2 | 2,7 | 1700x900x1400 | 200 |
| Furnace for frying crackers | 50-65 kg/h | 1 | 65 | 2650x2230x2890 | 2500 |
| Food feeding conveyor | 100 kg/h | 1 | 0,4 | 3970x1150x3960 | 350 |
| Single-strand vibrating sifter | 60 kg/h | 1 | 0,25 | 1000x900x1300 | 60 |
| Food inspection conveyor | 300 kg/h | 1 | 0,25 | 1750x990x2450 | 175 |
| Supplement adding automat | 250 kg/h | 1 | 1,0 | 2550x970x1860 | 450 |
| Food feeding conveyor | 100 kg/h | 1 | 0,4 | 3970x1150x3960 | 350 |
| Food feeding conveyor | 100 kg/h | 1 | 0,4 | 3970x1150x3960 | 350 |
| Filling and packing automat “UAFU-WAIZ” | 2000...2500 packs/h | 1 | 5,4 | 1900x1800x3000 | 1000 |
| Food outflowing conveyor | 5000 packs/h | 1 | 0,4 | 2010x650x950 | 115 |
| Storage table | - | 1 | - | 1000x1000x750 | 20 |
Main technical characteristics of the line for roasting and packaging of crackers:
Specifications:
Power supply - 380 V, 50 Hz
Power consumption - 77 kW / h
Performance - 70 kg / hour
Warranty 12 months.
Main features of equipment for frying crackers: To produce good quality crackers is desirable to use the bread of finely porous structure, baked by the order. The product moves across the line without the assistance of operators.
Production time - 80 days.
Photo equipment
